Efficient Burger and Nuggets Forming, fying and freezing line | ALCO, JBT, Schomaker
1. Forming machine: ALCO / JBT AFM 400 PC
The ALCO / JBT AFM 400 PC Forming Machine is a high-performance machine designed to form food products of various shapes and sizes. Thanks to a precise pressure system, the machine can mold raw meat, fish, vegetable and other food masses into molds of attractive 2D and 3D shapes.
- Tank capacity: 270 liters, which allows for long production cycles without the need for frequent filling.
- Die width: 400 mm, with the ability to custom design die shapes.
- Maximum volume per stroke: ± 1.47 kg, enabling production of large portions in a short time.
- Maximum number of strokes: 50 per minute, which translates into high productivity.
- Materials: made entirely of stainless steel for durability and easy cleaning.
- Dimensions: ± 2800 x 900 x 2100 mm, making the machine compact and easy to integrate with other components of the production line.
- Weight: 1100 kg
- Usable molding surface: 370 x 130 mm
2. Wet coating machine: ALCO / JBT ASC 400
The ALCO / JBT ASC 400 wet coating machine is designed to evenly apply liquid coatings, such as batter, marinades or other liquid materials, to food products. The advanced pump system precisely adjusts to the viscosity of the coatings, ensuring full coverage of the product on all sides.
- Power supply: 3x400V, 50Hz, 2.4 kW, which ensures stable operation of the machine even during intensive use.
- Belt width: 400mm, which allows processing of larger products.
- Wet coating distribution system: the machine is equipped with an overflow system with four cascading curtains, which guarantees full coverage of the product.
- Additional features: Self-cleaning pump and adjustable blower system to control the amount of coating applied.
- Dimensions: ± 2250 x 950 x 2300 mm, which provides adequate working space while maintaining compact dimensions.
The ASC 400 wet coating machine also features easy cleaning, which is crucial in the food industry.
3. Breading machine: ALCO / JBT APN 400
The ALCO / JBT APN 400 breading machine is an advanced device that allows precise application of loose breading materials to food products such as meat, fish or vegetables. Thanks to the adjustable coating distribution system, it is possible to adjust the coating thickness to individual production needs.
- Belt width: 400 mm, which provides a wide range of production possibilities.
- Air system: Equipped with an air knife that removes excess coating and ensures even coating of the product.
- Power supply: 3x400V, 50Hz, 2.4 kW
- Construction: All made of stainless steel, which guarantees durability and hygiene.
- Dimensions: ± 1900 x 950 x 2300 mm, making the machine easy to place in existing production lines.
The breading machine is ideal for working with various types of bread crumbs, including fine-grained and coarse-grained, making it extremely versatile for industrial applications.
4. Meatball Machine: Schomaker-tec BRU 600-488
The Schomaker-tec BRU 600-488 machine is specially designed for producing meatballs of uniform shape and size. The machine offers precise portioning and shaping, which is crucial for consistency and high quality of the final product.
- Production capacity: With advanced features, this machine can produce a large number of meatballs in a short period of time.
- Forming precision: Allows precise adjustment of the size and shape of meatballs, which is important in industrial production.
- Construction: Made of stainless steel, which ensures durability and easy cleaning.
5. Transfer Conveyor: Schomaker (400 to 600 mm).The Schomaker transfer conveyor provides a smooth transition of products between different stages of the production line, allowing transfer from a width of 400 mm to 600 mm. Thanks to the adjustable conveyor system, products are transported smoothly and safely, preventing product damage.
- Width range: 400 mm to 600 mm, making it adaptable to different product sizes.
- Length: Adapted to the needs of a specific production line.
- Construction: Made of stainless steel, which ensures long life and easy cleaning.
6. Fryer: Schomaker Tec SFE Easy 3,000 / 600
The Schomaker Tec SFE Easy 3,000 / 600 type fryer is an innovative frying system that enables precise temperature control and efficient energy use. The unit is equipped with an advanced oil management system and safety features that minimize the risk of fire.
- Frying length: 3000 mm net, which allows products to be thoroughly fried in a short period of time.
- Belt width: 600 mm, which provides high throughput.
- Heating: Electric, with an output of about 88 kW, with precise temperature control.
- Safety system: Equipped with a Fettex type fire protection system, providing the highest level of protection.
- Dimensions: Overall length about 6050 mm, width about 1360 mm, making the fryer compact, yet large enough to handle large production batches.
7. Oil Management System: Schomaker
The Schomaker oil management system ensures optimal frying conditions by continuously monitoring and filtering the oil. This system is key to maintaining oil quality and ensuring a long machine life.
- Features: Automatic oil level management, oil filtration and circulation system that minimizes oil consumption and costs- Features: Automatic oil level management, oil filtration and circulation system that minimizes oil consumption and operating costs.
8. Steam oven: Schomaker Tec SNS 1 – 7000/600, Easy
The Schomaker Tec SNS 1 steam oven is designed as a final cooking tunnel, with a steam injection system that allows products to cook evenly. This oven offers adjustable cooking times, allowing you to adjust the process for different foods.
- Cooking length: Approximately 7,000 mm, which provides enough space to effectively cook a large amount of products.
- Belt width: 600 mm, which allows processing of larger products.
- Cooking time: Adjustable from 8 to 30 minutes, allowing the process to be tailored to specific needs.
- Temperature: 80°C to 140°C, depending on the amount of steam injected.
- Construction: Insulated, welded construction with 80 mm insulation on the sides and bottom for efficient use of energy.
- Dimensions: Overall length: 8000 mm, width: 1300 mm, height: 2800 mm (with raised lid).
9. Transfer Conveyor: Schomaker (600 mm to 400 mm).
The second Schomaker transfer conveyor enables the smooth transfer of products from a width of 600 mm to 400 mm. Its flexible design makes it ideal for production lines where product transfer widths need to be changed.
- Width range: 600 mm to 400 mm
- Construction: made of high-quality stainless steel for long-lasting durability and easy maintenance.
10. IQF Spiral Freezer: ALCO / JBT
ALCO / JBT IQF Spiral Freezer is an advanced fast-freezing system, ideal for freezing a variety of food products. This system guarantees to maintain the high quality, texture and taste of products.
- Power: 20 kW for drive systems, which ensures efficient operation with minimal energy consumption.
- Freezing capacity: 800 kg/h at -18°C, which allows fast freezing of large quantities of products.
- Maximum product height: 60 mm, which allows processing products of different sizes.
- Number of levels: 20 levels in the freezing tunnel, which maximizes freezing efficiency.
- Tunnel dimensions: 4500 mm x 6500 mm x 3700 mm, which allows for easy adaptation to different production line layouts.
11. Compressors, evaporators and condensers: Bitzer
Bitzer refrigeration systems, consisting of compressors, evaporators and condensers, provide efficient and reliable cooling for the entire production line. These components are known for their high quality, energy efficiency and long service life, making them ideal for industrial food processing.